ENV200 40kWh Battery Replacement

Do you need your 40kWh ENV200 battery modules replacing?

ENV200 40 kWh Battery module replacement service

This service is not a battery upgrade. It is a replacement service for all of the modules inside a 40kWh battery pack.

If an env200 has been rapid charged excessively it can result in the modules swelling due to the heat build up. Some modules will then become damaged due to the decomposition of the elotrolyte and anode. This will usually cause the modules to have increased internal resistance which will result in reduced charge and discharge performance.

A key identifier of this is when the vehicle is in a low state of charge and a large draw is made on the battery (hard acceleration) the range indicator will drop rapidly.

Previously we have tried to replace only the swollen modules but there is too much difference between those and new modules and this also causes issues in balancing and performance. We recommend replacing all of the modules.

The 40kWh env200 is different to the LEAF battery pack in 2 ways. 1. It has an air conditioning unit in it 2. It uses 4 of what we call “Single modules” . All of the LEAFs modules are double modules, as are the remainder of env200’s.

Double Module
Single Module

Costs & Timescales

Labour costs to swap out all modules and carry out the required testing and set up £1150 plus VAT

Full set of modules £4800 plus VAT

Total cost £5950 plus VAT

We will need your van for 3 to 4 working days

We have a limited stock of NEW modules which are available on a first come first served basis.

If you are not local to us or your vehicle is not running we can arrange transportation at extra cost – get in touch to find out costs.

Contact us

Contact us here to discuss your battery module replacement or use the live chat on the website

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